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PCB Board Vibration Test Bench

PCB Board Vibration Test Bench

A PCB vibration test bench is designed to simulate the vibrations that a PCB might experience during its operation. The test bench typically consists of a base plate, on which the PCB is mounted, and a vibration generator that produces vibrations of different frequencies and amplitudes. The vibration generator can be either an electrodynamic shaker, like our model type ES-3.

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Description

Electrodynamic Shaker — Main Parameters

Model Rated Sine
Force (N)
Rated Random
Force (N)
Frequency
Range (Hz)
Rated
Acceleration (m/s²)
Rated
Speed (m/s)
Rated Displacement
(p-p) mm
Max. Loading
(kg)
Moving Coil
(kg)
Dimension of
Moving Coil (mm)
ES-3 3000 3000 3-3500 1000 1.6 25 100 3.5 Φ150
ES-3a 3000 3000 3-3500 400 1.6 40 120 9 Φ230
ES-6 6000 6000 3-3500 1000 1.6 25 180 6.5 Φ230
ES-6a 6000 6000 3-3500 1000 1.6 51 250 12 Φ230
ES-10 10000 10000 3-3000 1000 1.8 51 270 14 Φ240
ES-20 20000 20000 3-3000 1000 1.8 51 300 30 Φ320
ES-30 30000 30000 3-2800 1000 1.8 51 450 40 Φ450
ES-40 40000 40000 3-2800 1000 1.8 51 500 50 Φ450
ES-50 50000 50000 3-2700 1000 1.8 51 750 50 Φ450
ES-60 60000 60000 3-2700 1000 1.8 51 750 60 Φ450
ES-100 100000 100000 3-2500 1000 1.8 51 1000 90 Φ450
Custom coil dimensions, displacement configurations, and expander interfaces available on request. Contact us for a free force calculation.

Horizontal Expander — LT Series

Model Bench Size (mm) Frequency Range (Hz) Weight of Moving Parts (kg)
LT0303 300×300×22 5-1000 6.6
LT0303 300×300×26 5-1500 7.8
LT0303 300×300×30 5-2000 9.0
LT0404 400×400×22 5-1000 11.2
LT0404 400×400×26 5-1400 13.2
LT0404 400×400×30 5-2000 16.0
LT0505 500×500×25 5-1000 19.3
LT0505 500×500×30 5-1500 23.1
LT0505 500×500×35 5-2000 27.0
LT0606 600×600×25 5-1000 27.5
LT0606 600×600×30 5-1200 33.0
LT0606 600×600×40 5-2000 45
LT0707 700×700×25 5-800 36.8
LT0707 700×700×30 5-1000 44.2
LT0707 700×700×35 5-1500 52

Vertical Expander — VT Series

Model Weight (kg) Max. Frequency (Hz) Bench Size
VT300 10 2000 Φ300
VT400 16 2000 Φ400
VT500 25 1500 Φ500
VT600 35 1000 Φ600
VT0303 15 2000 300×300
VT0404 22 1500 400×400
VT0505 30 500 500×500
VT0606 58 350 600×600
VT0808 140 350 800×800
VT1010 180 350 1000×1000
VT1212 250 350 1200×1200
VT1212 (Round) 220 350 Φ1200
About PCB Vibration Testing

Why Vibration Testing Matters for PCBs

A Printed Circuit Board (PCB) is a vital component in many electronic devices. PCBs are designed to withstand various environmental conditions, including vibration. PCB vibration test benches are used to test the durability and reliability of PCBs in these environments.

During the test, the PCB is subjected to a series of vibration cycles of different frequencies and amplitudes. The vibration is applied in different directions, including vertical, horizontal, and rotational directions, to simulate real-world scenarios. The vibration generator is typically controlled by a computer system that can adjust the amplitude and frequency of the vibration.

Standard Focus

Understanding MIL-STD-810G Method 514 — Vibration

What the Standard Requires

Method 514 of MIL-STD-810G defines vibration test procedures that replicate the mechanical environments equipment experiences during transportation and service. It is widely referenced by defense contractors, automotive suppliers, and electronics manufacturers to qualify PCBs and electronic assemblies for field reliability.

Our shaker system executes the three primary procedures defined in Method 514, with pre-loaded profiles and user-adjustable parameters to match your specific PCB and acceptance criteria.

I

Procedure I — General Vibration

Baseline qualification for PCBs transported by wheeled vehicles, tracked vehicles, or aircraft. Sine and random profiles matched to exposure category.

II

Procedure II — Loose Cargo

Simulation of unrestrained cargo vibration during transport. Used for packaged PCBs, loose components, and shipping-container qualification.

III

Procedure III — Large Assembly

Low-frequency, high-displacement vibration typical of large assemblies transported on wheeled or tracked vehicles.

System Composition

An Integrated Vibration Test System

Every component is matched and calibrated as a complete system — eliminating integration risk and reducing commissioning time on your lab floor.

01

Electrodynamic Shaker

Air-cooled, lightweight armature with high first-order resonance.

02

Power Amplifier

Switching-type, over 90% efficiency, low-distortion output.

03

Vibration Controller

DSP closed-loop control with sine, random, shock, and RSTD modes.

04

Head Expander & Fixtures

Custom or standard interface plates matched to your PCB footprint.

05

Cooling System

Low-noise blower designed for continuous operation.

Detail Images

Close-up views of key components — armature, expander interface, controller cabinet, and installation details.

ASLI PCB vibration test bench — overall view
ASLI vibration shaker — armature detail
ASLI vibration test system — expander interface
ASLI shaker — moving coil close-up
ASLI vibration controller cabinet
ASLI shaker — vertical expander table
ASLI vibration system — component detail
ASLI shaker — power amplifier detail
ASLI PCB board vibration test bench — PCB mounted on fixture

High-resolution photos and dimensional drawings are available on request.

Applications & Value

What You Can Test, and Why It Matters

PCB Assemblies
SMT Components
BGA Solder Joints
Multilayer PCBs
Connectors & Headers
Electronic Control Units
Performance

Precision Sine & Random Testing up to 3,500 Hz

What it means for you: Detects resonance points and weak solder joints on PCB assemblies before they reach the field — reducing warranty claims and field failures.

Precision

Closed-Loop DSP Controller with RSTD Mode

What it means for you: Delivers repeatable, standard-compliant waveforms across multiple runs — critical for audit-grade reporting and cross-lab comparison of PCB test results.

Flexibility

Custom Fixtures for Various PCB Sizes

What it means for you: Interface plates designed to match your PCB footprint, from small SMT modules to large backplanes — no need for a second test bench.

Compliance

Pre-Mapped to IEC 60068 and MIL-STD-810G

What it means for you: Start PCB qualification tests on installation day with pre-loaded profiles for common vibration standards, reducing commissioning time.

Deliverables & Service

What You Receive With Every ASLI System

Deliverables Checklist

  • Factory Acceptance Test (FAT) report with your specimen profile
  • Export packing list and installation guide
  • Lifetime remote technical support access

Service Timeline

1
Requirement ReviewShare your PCB, standard, and test profile. Reply within 24 hours.
2
Free Selection ReportRecommended model, force calculation, fixture design, and quotation.
3
Production & FATFactory acceptance test with your specimen profile before shipment.
4
Shipping & InstallationExport packing, worldwide delivery, on-site commissioning.
5
Technical SupportLifetime remote technical support and troubleshooting.
FAQ

Common Questions from B2B Buyers

What types of PCBs can this test bench handle?
Any rigid or flex-rigid PCB assembly, from small SMT modules to large backplanes. The bench accommodates DUT weights from a few grams up to several kilograms, depending on the model and fixture design.
Which standards does the system support for PCB testing?
The system supports IEC 60068-2-6 (sine), IEC 60068-2-64 (random), IEC 60068-2-27 (shock), and MIL-STD-810G Method 514. Profiles are pre-loaded and can be recalled with a single click.
Do you provide fixture design for custom PCB outlines?
Yes. Custom fixture design is included in our engineering service. Provide your PCB drawing or 3D model, and we will deliver a fixture that keeps the first natural frequency above your test range, with documented resonance search results.
Can the shaker test PCBs in both vertical and horizontal directions?
Yes. The system supports LT series expanders for horizontal-axis vibration and VT series expanders for vertical-axis testing with a larger mounting surface. Rotational fixtures are also available for combined-axis testing.
What warranty is included?
All ASLI vibration systems come with a 12-month warranty covering the shaker body, power amplifier, and controller. Calibration certificates and lifetime remote technical support are included at no additional cost.

Ready to Test Your PCB?

Send your PCB dimensions, weight, and test standard. Our engineering team will reply with a recommended model and fixture solution within one business day.